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About Us

We grow with our customers, supporting each other along the way

Custom Printed Puzzles

For Brands, Games, and Education

We manufacture high-quality custom jigsaw puzzles for designers, educators, and game creators.
From small promotional puzzles to premium 1000-piece collector editions.

  • ISO9001:2015
  • EN71
  • CPC/CPSIA
  • ASTM F963
  • FSC®

Explore Our Custom Puzzle Categories

EZRA produces a wide range of custom jigsaw puzzles to serve different markets — from educational puzzles for children to large-format art puzzles for collectors.

Educational Puzzles

Educational Puzzles

Perfect for early childhood education — matching, spelling, math, and logic activities.

Best for: schools, kindergartens, and learning centers

  • Safe rounded corners & child-friendly materials
  • Larger pieces for easy handling
  • Non-toxic inks and smooth die cuts use
Art and Poster Puzzles

Art & Poster Puzzles

Turn stunning artworks or photos into premium retail puzzles.

Best for: artists, photographers, and museum shops

  • High-resolution offset printing
  • 1000–2000-piece configurations available
  • Optional framed or wall-display packaging
Promotional and Gift Puzzles

Promotional & Gift Puzzles

An eye-catching way to engage customers and strengthen brand recognition.

Best for: corporate branding and limited-edition campaigns

  • Fully custom shapes or logo die-cuts
  • Compact travel or postcard size
  • Optional packaging with custom sleeve
Collector’s Edition Puzzles

Collector’s Edition Puzzles

Made for collectors — thicker boards, precise fit, and superior print fidelity.

Best for: premium retail and fan merchandise

  • 2.5 mm premium puzzle board
  • Rigid box or magnetic flip box packaging
  • Individually numbered or foil-stamped options
Custom Shape Puzzles

Custom Shape Puzzles

Move beyond rectangles — create puzzles shaped like logos, maps, or mascots.

Best for: creative brands and design studios

  • Custom die-cut tooling
  • Support for irregular contours and silhouettes
  • Pre-production sampling available
Large Format Puzzles

Large Format Puzzles

Oversized puzzles for interactive display or brand storytelling.

Best for: exhibitions, group activities, and trade shows

  • 24×36 inch or larger formats
  • Modular cutting for easy transport
  • Matte anti-glare coating

Looking for a completely custom shape, size, or material?
 
Contact our specialists for a custom solution »

Our Game Card Manufacturing Process

Upload Your Design Files

Upload your card artwork and packaging files. Our team will review the files and help prepare them for accurate production.

Get a Custom Quote

Select the card stock, size, quantity, finishing and packaging. Receive clear pricing based on your selected configuration.

Production & Delivery

After artwork approval, your cards are printed, finished, inspected and securely packaged before worldwide delivery.

Puzzle Sizes & Piece Counts

Choose the right card stock, surface finish, and packaging to make your deck unique.

Custom puzzle formats and sizes

1. Choose Your Puzzle Format

Mini Puzzles

  • 150 × 100 mm / approx. 5.9 × 3.9 in — 150 pcs
  • 210 × 180 mm / approx. 8.3 × 7.1 in — 24 pcs
  • 200 × 480 mm / approx. 7.9 × 18.9 in — 160 pcs

Small Gift Puzzles

  • 263.5 × 231.7 mm / approx. 10.4 × 9.1 in — 24 / 48 / 100 / 150 pcs
  • 350 × 254 mm / approx. 13.8 × 10 in — 24 pcs
  • 346 × 480 mm / approx. 13.6 × 18.9 in — 12 pcs

Medium Retail Puzzles

  • 381 × 285 mm / approx. 15 × 11.2 in — 24 / 48 / 100 / 150 pcs
  • 420 × 420 mm / approx. 16.5 × 16.5 in — 49 pcs
  • 430 × 430 mm / approx. 16.9 × 16.9 in — 502 pcs

Panoramic / Special Formats

  • 850 × 320 mm / approx. 33.5 × 12.6 in — 200 pcs
  • 1000 × 275 mm / approx. 39.4 × 10.8 in — 1000 pcs
  • 680 × 490 mm special shape — 1000 pcs
  • 520 × 380 mm, assorted-piece layout — 500 pcs

Large Puzzles

  • 520 × 380 mm / approx. 20.5 × 15 in — 500 pcs
  • 600 × 420 mm / approx. 23.6 × 16.5 in — 49 pcs
  • 610 × 610 mm / approx. 24 × 24 in — 1000 pcs
  • 680 × 490 mm / approx. 26.8 × 19.3 in — 912 / 1000 pcs
  • 685 × 508 mm / approx. 27 × 20 in — 1000 pcs
  • 700 × 500 mm / approx. 27.6 × 19.7 in — 1000 pcs

Custom die-cut shapes are available. Explore more custom puzzle options or request a custom size quote.

2. Materials & Printing Options

  • 1.5 mm / 2.0 mm / 2.5 mm greyboard
  • Matte or gloss surface lamination
  • Optional linen or textured finish
  • Full-color CMYK printing (offset or digital)
  • Environmentally friendly, non-toxic inks

Our puzzles use premium greyboard and paper laminated with advanced offset or digital printing. We maintain tight cutting tolerances for seamless edges, stable thickness, and consistent assembly.

Learn more about our printing technologies and quality assurance.

White puzzle board before printing
Printed puzzle pieces and finished puzzle packaging

3. Finishing & Packaging Options

  • Standard tuck box or lid-bottom box
  • Tin box or magnetic rigid box
  • Custom printed sleeve or wrap band
  • Shrink wrapping and barcode labeling
  • Instruction sheets or thank-you inserts

Every puzzle can be packaged for retail or gifting. Choose from standard boxes and inserts, or create a fully customized packaging solution for your product.

Explore custom box options or request a puzzle packaging quote.

Ironclad IP Protection:

Your design is your greatest asset. We protect it.

  • Automatic NDA: All projects are covered by a standard Non-Disclosure Agreement.

  • Custom Mutual NDA: We are happy to sign your specific agreement before any work begins.

  • Secure Data & Production: Your files are stored on secure servers and are used exclusively for your order. They are never shared or used for our marketing without your explicit written permission

Custom Puzzle FAQs

Our minimum order quantity starts from 100 sets for small digitally printed puzzles and 500 sets for offset-printed puzzles. The MOQ may vary for large-format puzzles, irregular shapes, custom piece structures, or projects that require dedicated cutting tools.

Please provide high-resolution CMYK PDF or TIFF files at a minimum of 300 DPI. We also accept layered AI and PSD files. Puzzle templates can be supplied to help position the bleed, safe area, cut line, box artwork, and other production elements correctly.

Yes. We can produce children’s and educational puzzles using non-toxic inks, rounded outer corners, thicker board, and larger puzzle pieces that are easier for young children to handle. Wipeable or moisture-resistant coatings are also available for repeated classroom use.

Standard puzzle orders usually require approximately 12–18 days for production after the artwork and sample are approved, excluding shipping time. Projects involving complex die cutting, special shapes, custom tooling, premium finishes, or large quantities may require additional time. The production schedule will be confirmed before sampling.

Yes. We can provide a digital proof or physical prototype for approval before mass production. A physical sample allows you to check the artwork position, color, board thickness, surface finish, cutting accuracy, packaging fit, and how well the puzzle pieces interlock.

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Made for publishers, Kickstarter creators, game designers, artists, studios, brands, and product teams.